Reduce changeover time using technology, smart innovative tools on SYONEEX platform

SYONEEX will assist and manage the whole Changeover process with automatic notifications, triggers, and digitally resources.

STAGE 1 – before starting changeover process

First step to reduce changeover time is to be prepare for changeover process before starting the process. SYONEEX is the platform to do these in an automatic digital way by gatherring and preparring the materials that a team might need before changeover begins. This is an organized digitally process and allows the teams to quickly start the changeover when the time arrives. You have the changeovers scheduled and our automatic triggers will notify operators which machine parts, tools, and manufacturing materials they need for the new product and following the digitally steps they can immediately start the changeover process preparation.

STAGE 2 – ensure all manufacturing equipment is functional during the entire day (not only at the start of the day)

SYONEEX TPM is the right module to ensure that any manufacturing equipment is functioning properly during the entire day and not only before starting the production. With automatic triggers SYONEEX will prevent that during a changeover process errors and faulty parts of equipment might be discovered, and these will cause stop production or serious delays in the changeover processes.

STAGE 3 – digitally conducted process during a changeover

Digitally checklists can be configured and schedule at any time and these are great tools to reduce changeover time because it can minimize the time that a team spends determining what they need to do. SYONEEX helps teams to setup, follow and register each necessary task they need to complete. If you will improve the changeover process by using SYONEEX you have all the tools at one clink distance. Creating digitally forms / checklists at customizable time stamps you will be able to know what operators are doing, what tasks are completed and to be sure that the tasks are accomplished one by one. Digitally guidance helps operators to reduce time with asking or not knowing how to complete a task.

STAGE 4 – create valuable reports for improving the changeovers

SYONEEX will generate reports about all steps during a changeover process and by using historical data you will be able to prevent material shortage, lack of spares parts and what parts are critical during changeover process. Our historical records will help teams to constantly improve their procedures and the operators are able to visualize videos or images with best practices, with technical guidance and remotely communicate during them. SYONEEX will allow operators to monitories the lifecycle for different spare parts and organize used materials and minimize cost for changeovers.